Lessons Learned - December 2018

Safety First

I have been asked many times if it is necessary to do an engine room check every time we plan to get a boat underway. My answer is always an unequivocal yes, every time. I never start up a boat until I have checked the fluid levels, looked around the engine room and satisfied myself that nothing unusual has been going on down there since the last time I ran the boat, even if that was just yesterday.

Engine room checks after fueling are especially important. See the March 2014 issue of the Bay and Delta Yachtsman for my article on Fueling Safety and the reason we always look in the enclosed spaces after taking on fuel. On some vessels, access to the engine room is easy and the space large enough to move around, but on others the access is difficult and the space is cramped. The more difficult the access – having to move furniture to get to that hatch in the saloon sole for example – the less often we tend to go down there and look around. However, remember there is an abundance of stuff in that machinery space whose failure can cause problems regular visual checks can help to avoid.

Fueling a boat is not like fueling a car. Checking the engine room for spills or odor is especially important after taking on fuel. With our cars we pull up to the pump, put the nozzle in and pull the trigger, and walk away to make phone calls or just get out of the weather. The pumps click off when we are done, sometimes we squeeze the trigger a few more times for good measure, and we just put the nozzle away and leave. Easy and safe. Unfortunately, the same procedure on a boat is simply not safe. Several marinas have well placed signage to assist with the proper fueling procedures but these can go unnoticed when we are in a hurry. Proper and safe fueling we:

1. Shut off all engines. This includes the generator.

2. Shut down all electrical systems.

Both the AC and the DC electrical systems should be shut down. I find the simplest method to do this is to turn off the main battery disconnects, Perko switches for example, and main breaker for AC and for the inverter if you have one. Doing this prevents the possibility of an electrical spark igniting fuel vapors.

3. Before you start adding more fuel, know how much is currently in the tanks and have an idea of how much room there is for more.

If your boat holds 200 gallons and the gauge shows half-full, then you can expect to add less than 100 gallons to bring the level near 100%. If you add more than expected, understand why. Was the fuel level gauge inaccurate? Did fuel actually go into the tank I intended? Is the tank the capacity that I think it is?

4. Extinguish all open flames.

This includes not only the obvious smoking material but also any gas heaters or barbeques that you have recently used and still may be hot.

5. Close all portholes, hatches, and doors and have all passengers disembark.

When we add fuel to the tanks, air is vented to the atmosphere through the tank vents. These vapors are explosive and can find their way into confined spaces.

6. Discharge any static electricity from the nozzle by making contact with the fill plate.

The fill plates should be electrically bonded to the vessels ground system and will safely discharge any static electricity. During fueling, be certain to keep the nozzle in contact with the plate. It is also a good to know which fill is for which tank. I have fueled boats with as many as six tanks and the same number of fill pipes and vents.

Fill pipes for water and for holding tank pump out on many boats are the same. Do not put fuel into the wrong tank.

7. Maintain control of the nozzle as you fill.

I have been to some fuel docks that will terminate your fueling if you do not hold onto the fill nozzle at all times. Some boat designs have the fill plates installed almost vertically and the nozzle is not secure by itself. Many of the fuel nozzles are not reliable and will not automatically shut off and fuel will spill out the vent or out the fill pipe. Listen as the tank fills, you can hear the sound change as the fuel tank fills.

8. Don′t overfill.

As fuel warms it expands. The tank vents on most designs are lower than the fill pipe so it is possible to spill fuel from the vents if you try to squeeze in as much fuel as possible. As a rule, fuel only to 95% of capacity.

9. Check the vent.

As you fill the tank with fuel, air can be heard or felt exiting the vents. If it is not, then the vent may be clogged, or the vent is not connected, or you are not putting fuel in the tank. I have experienced several instances where the vent has been filled with debris and not venting, making fueling very slow. Also, know which vent is for the tank you are filling.

10. Safety check.

Once fueling is completed, and before anyone gets back on board, you should do an engine room check. Look for any liquids in the bilges and smell for the odor of fuel. Just a few weeks ago I fueled a boat with a client for the first time and we found several gallons of fuel in the bilge after fueling. A close inspection revealed a cracked fuel filler hose that allowed a significant leak of fuel during fueling. Fortunately, this vessel was diesel powered and the leak merely caused a mess to clean up.

Owners of boats with diesel engines will often skip items one and two and leave engines running and the vessel powered. Most commercial fuel docks and boat operators do not find this practice to be a safety hazard since diesel fuel is not aromatic at room temperatures and cannot explode. It is your call; personally, I keep the diesels running but do comply when requested by a fuel dock attendant to shut them down.

A final word about bilge or engine room blowers. I have been with clients doing the safe fueling drill and have been asked if we should run the blower for 5 minutes. I answer that question with why do we have engine room or bilge blowers? Bilge blowers are designed to exchange air in the enclosed engine room space that potentially may contain fuel vapors. If we have done a safety check, then we know that there are no vapors below decks and the engines are safe to start. Running the engine room blowers is not a substitute for going into the engine room and other enclosed spaces where the fuel tanks are located to look and sniff for fuel vapors. Many diesel powered boats do not even have engine room blowers due to the inherent safety of diesel fuel. In the interest of safety I do turn on the blowers after closing up the engine room but make it a practice to give a quick sniff of the air coming out the vent. This air should not have any fuel smell to it and again confirms that there are no flammable vapors below decks.

 

Lessons Learned

Recently a very unfortunate incident occurred at a local Delta marina that resulted in the total loss of the vessel and the owner seriously injured. Although not all of the details and facts are yet available, what we do know is that there was an explosive concentration of gasoline vapors in the engine room and when attempting to start the engines something created a spark and an explosion occurred. A few days prior, the owner of the vessel completed a few repairs to the engines, added fuel and prepared the vessel for a cruise. Clearly something went wrong. It is very fortunate that the damage was not worse. Although the explosion resulted in the vessel sinking and the owner injured, there was no resulting fire and the occupants of the neighbor boats were not injured or their vessels damaged.

Accidents are almost always the result of several things occurring in just the right order at just the right time. Breaking the chain at any point would prevent the catastrophic result. In this case there was an apparent fuel leak, an enclosed space accumulating flammable vapors, and a device that created a spark. Eliminate any one of these points and the result would be different. Gasoline can be handled safely. In 2016 nationally there were 158 reported accidents where the primary cause was Ignition of Fuel that resulted in a fire or explosion, resulting in 138 injuries, and 2 deaths. Statistically, Ignition of Fuel does not even rank in the top 10 primary causes of accidents at just 3.5% of total number, 6.0% of total damages, and 0.3% of deaths, but it is one of the more easily prevented. Follow safe fueling practices, conduct engine room checks before starting engines and after fueling and use only USCG approved parts that are explosion proof.

I hope that if you get anything out of this article it is to never start a boat engine without completing a thorough engine room inspection first and to not sacrifice safety in the interest of expediency. As we live by on the commercial boats, “there is always time for safety!”

 

 

A Final Word

Many new gasoline powered vessels come with fume detectors as standard equipment. These devices will detect gasoline vapors and sound an alarm or in some installations prevent the engine from cranking over and starting. There are several of these detectors available for retrofit to vessels that do not have them already installed.

The devices are quite simple consisting of a sensor that is placed in the bilge and a display placed at the helm. There are some that have automatic blower controls, engine lockouts, multiple sensors and multiple gasses. Adding a basic system to most any gasoline powered vessel is easy and should take only a few hours to install. The added safety is worth the effort.

Now that we have gone to the trouble of installing a fume detector do not cut corners by using non-marine approved devices and hoses. Marine equipment is designed to be explosion proof and will not generate a spark during normal operation where non marine devices may.

Until next month please keep those letters coming. Remember I love a good story. Have a good story to tell, send me an email. patcarson@yachtsmanmagazine.com. I love a good story. H


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